Design for Manufacturing
With patent-pending status secured, the next step is to delve deeper into specific design aspects that will bring the idea to reality. Now is the time for the inventor or business to consider details related to aesthetics, marketing, and manufacturing.
An experienced designer or engineer can provide advice on different manufacturing methods based on aesthetics or costs, and should be able to design details accordingly. The designer may also consult with a manufacturer to ensure the design is optimized for efficient manufacturability, leading to cost savings in the long run.
Designing more specifically for manufacturing is a longer, more iterative process than the general design, as it involves prototyping and refining specific functions. However, the final result should be a quality product, and having a functioning prototype is often crucial for marketing or securing funding.
Key considerations for designing for manufacturing:
Manufacturing Method: Understand the specific requirements and limitations of the chosen manufacturing method, such as injection molding's need for draft on walls, or the bending constraints of sheet metal.
Type of Material & Properties: Select materials based on their properties, considering factors like strength, durability, and cost-effectiveness, to match the product's intended use and manufacturing needs.
Size of Stock Material and Machines: Consider the size of available stock materials and the capacity of manufacturing machines to optimize material usage and production efficiency, minimizing waste and costs.
Costs: Keep a keen eye on manufacturing costs throughout the design process to ensure the product remains financially viable and competitive in the market.
Lead Time: Account for lead times in the manufacturing process to meet project timelines and delivery schedules, ensuring smooth production and timely delivery of the final product.
